5 Ways Industrial IoT is Transforming Modern Manufacturing

When it comes to the supply chain process, it is not uncommon for businesses to work in the dark. While each stage of the production process takes a certain time, there is an awful amount of dead time between the completion of one task and the initiation of another task.

Industrial IoT promotes smarter and more seamless working with tools that offers visualization and communication throughout the entire production line, facilitating more efficient methods because inefficiencies become scarce. Industrial Internet of Things (IIoT) visualization presents a holistic view of assets and helps with future maintenance and prevent failures – maximizing production time by avoiding production breakdowns.

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A Digital twin is one of the latest innovations in Industrial IoT technology. A digital twin is a complete replica of a real-world production line. Using simulation, the digital twin can test the life-cycle of physical assets, developing a better version of your products while identifying inefficiencies in the present production line.

Plans using digital twin technology have the ability to predict where physical assets are most likely to run into maintenance issues, preventing machine failures that can halt or slow down production.

Through the advancement in machine learning, IIoT technology is becoming capable of intelligently spotting and correcting issues within the system without any human intervention.

Duke Energy – a power holding company out of Florida claims that their grid system can automatically reconfigure itself wherever the power is lost at home. Conventionally, an outage caused by a storm, for example, can take hours to resolve because the engineer needs to identify and locate the source and then do the repairing. With such autonomous systems, it all can be achieved in seconds.

Imagine its implication in the industry. It allows employers to focus on other critical functions while the machines are self-maintained.

It’s not been long when the idea of a factory floor was considered one of the most dangerous places to work, considering loud-changing injuries and harsh working space. It has, at times, caused difficulties attracting new talents, especially the new generation.

A manufacturing plant is potentially a dangerous place, but with IIot sensors and connected devices, it’s possible to detect malfunction which can cause hazardous injuries.

Industrial IoT has made it possible for firms to monitor through video analysis or equipping employees with sensors to detect any hazardous situations that can cause any harm.