Remote Pump Monitoring

Bringing your pump online

KEMSYS offers end to end secure and reliable remote pump monitoring system, allowing end users to monitor, manage, and analyse pump data from any internet enabled PC and Mobile at very low cost.

Our remote pump monitoring system is a cost effective, reliable, scalable, and easy to deploy within industrial pump set-up environment. It’s capable to support all the combination of pumps with and without control system (including PLC/SCADA/DCS) across key industry verticals including Chemical & Pharma, Food & Beverages, Oil & Gas, Metals & Mining, and Cement.

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INSIGHT INTO PUMP PERFORMANCE

Without optimal monitoring and real-time analysis end user can compromise overall pump performance and lead to unplanned failure. Use our out of box extendable performance & maintenance KPIs:

Excessive Pump Vibrations

Determine the root cause of excessive vibration caused by mechanical or hydraulic issues

Real-Time Detection of Leak

Get real-time alert on diaphragm and other leaks through precise IR sensors

Pump Usage (RPM)

Non intrusive RPM count through proximity sensor / laser tachometer in real time

Power Fluctuation (Current)

Identify current overload, power fluctuation which can cause heating & pump failure

Variation & Alert (Temperature)

Determine the root cause of excessive vibration caused by mechanical or hydraulic issues

Anomalies & Fluctuation (Pressure)

Alert excessive pump case ressure or pressure spikes avoiding damage to pump seals

MAXIMIZE THE PUMP OUTPUT & STABILTY

Leverage filed proven IPs to build integrated remote pump monitoring solution fitting your existing system and deployment need

Condition Monitoring

Integrated sensor to cloud system to perform realtime processing of critical parameters for assessing the current health and predicting the future health of your pumps

Remote Diagnostic

With real-time monitoring of telemetry, event and alarm history, our remote diagnostic application can help keep your system running

Remote Configuration

Online utility to remotely update pump configuration and firmware minimizing manual reconfiguration effort

Alert & Notifications

Get all critical alarms/alerts and notification in real-time and take remote actions

Predictive Maintenance

Field proven predictive maintenance models for pump operations covering asset health index, failure & alarm prediction, early warning system & recommendations

Operation Visualization & OEE

Intuitive dashboard to give holistic pump operation health information and OEE reporting all in one place


SYSTEM BUILDING BLOCKS

Ready to use field proven Hardware and Software IPs to accelerate your remote pump monitoring solution build, deploy, and integrate needs; reducing your time to market, design cost, and execution risks.

Non Intrusive Sensors

Industrial grade wired & wireless precise sensors customized to retrofit with field deployed pumps

Device Management Platform

Ready-to-Use IoT Remote device management platform helping to Manage, Monitor & Control industrial assets

Data Acquisition System

Rugged IoT Gateway with expandable digital, analog, PLC IOs and integrated software

ML Models & KPI Dashboard

Mature Predictive Maintenance ML model and ready to you use OEE and operation KPIs dashboard

Our Turnkey IoT and Product Engineering Service Offerings

Sensor Design

Temperature, Pressure, Vibration, Leak, Proximity, Power/Current, and other custom sensor design services for industrial assets

Data Acquisition System Design

Industry wide used PLC, Digital/and analog sensor DAS design, IoT Hardware ,Embedded Software and connectivity design services

IoT Platform Engineering

AWS, Azure IoT Platform engineering services, Cloud Engineering Services, IoT Data Management Services

AI and Machine Learning

Big Data Management, ML modelling & customization services, AI application design and integration services

Portal Design

Data Visualization & Dashboard Design, OT-IT integration services, mobile and web application design

Manage your pumps online with the power of IoT
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