Remote Pump Monitoring
Bringing your pump online
KEMSYS offers end to end secure and reliable remote pump monitoring system, allowing end users to monitor, manage, and analyse pump data from any internet enabled PC and Mobile at very low cost.
Our remote pump monitoring system is a cost effective, reliable, scalable, and easy to deploy within industrial pump set-up environment. It’s capable to support all the combination of pumps with and without control system (including PLC/SCADA/DCS) across key industry verticals including Chemical & Pharma, Food & Beverages, Oil & Gas, Metals & Mining, and Cement.
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INSIGHT INTO PUMP PERFORMANCE
Without optimal monitoring and real-time analysis end user can compromise overall pump performance and lead to unplanned failure. Use our out of box extendable performance & maintenance KPIs:
Excessive Pump Vibrations
Determine the root cause of excessive vibration caused by mechanical or hydraulic issues
Real-Time Detection of Leak
Get real-time alert on diaphragm and other leaks through precise IR sensors
Pump Usage (RPM)
Non intrusive RPM count through proximity sensor / laser tachometer in real time
Power Fluctuation (Current)
Identify current overload, power fluctuation which can cause heating & pump failure
Variation & Alert (Temperature)
Determine the root cause of excessive vibration caused by mechanical or hydraulic issues
Anomalies & Fluctuation (Pressure)
Alert excessive pump case ressure or pressure spikes avoiding damage to pump seals
MAXIMIZE THE PUMP OUTPUT & STABILTY
Leverage filed proven IPs to build integrated remote pump monitoring solution fitting your existing system and deployment need
Condition Monitoring
Integrated sensor to cloud system to perform realtime processing of critical parameters for assessing the current health and predicting the future health of your pumps
Remote Diagnostic
With real-time monitoring of telemetry, event and alarm history, our remote diagnostic application can help keep your system running
Remote Configuration
Online utility to remotely update pump configuration and firmware minimizing manual reconfiguration effort
Alert & Notifications
Get all critical alarms/alerts and notification in real-time and take remote actions
Predictive Maintenance
Field proven predictive maintenance models for pump operations covering asset health index, failure & alarm prediction, early warning system & recommendations
Operation Visualization & OEE
Intuitive dashboard to give holistic pump operation health information and OEE reporting all in one place
SYSTEM BUILDING BLOCKS
Ready to use field proven Hardware and Software IPs to accelerate your remote pump monitoring solution build, deploy, and integrate needs; reducing your time to market, design cost, and execution risks.
Non Intrusive Sensors
Industrial grade wired & wireless precise sensors customized to retrofit with field deployed pumps
Device Management Platform
Ready-to-Use IoT Remote device management platform helping to Manage, Monitor & Control industrial assets
Data Acquisition System
Rugged IoT Gateway with expandable digital, analog, PLC IOs and integrated software
ML Models & KPI Dashboard
Mature Predictive Maintenance ML model and ready to you use OEE and operation KPIs dashboard
Our Turnkey IoT and Product Engineering Service Offerings
Sensor Design
Temperature, Pressure, Vibration, Leak, Proximity, Power/Current, and other custom sensor design services for industrial assets
Data Acquisition System Design
Industry wide used PLC, Digital/and analog sensor DAS design, IoT Hardware ,Embedded Software and connectivity design services
IoT Platform Engineering
AWS, Azure IoT Platform engineering services, Cloud Engineering Services, IoT Data Management Services
AI and Machine Learning
Big Data Management, ML modelling & customization services, AI application design and integration services
Portal Design
Data Visualization & Dashboard Design, OT-IT integration services, mobile and web application design