Remote Transformer Monitoring

KEMSYS has developed a fully managed transformer monitoring solution including industrial grade electrical, chemical, other sensors, IoT gateway, Microsoft Azure-powered Remote Device Management Platform, and Web & Mobile Application giving 24×7 insight into transformers performance, health, and usage.


  • High device utilization with reduced operation budget
  • Reliably monitor transformer health in real-time
  • Early detection of transformer abnormalities
  • Data-driven proactive maintenance management
  • Machine Learning based Predictive Maintenance

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Electric Transformer-Industrial Equipment Monitoring


Without optimal monitoring and real-time analysis, end-user can fail to deliver customer comfort due to unplanned failures, lower Overall Equipment Efficiency (OEE), and poor equipment performance. Use our out of box transformer performance & maintenance KPIs:


Parameters for Electricals

Phase wise Voltage, Current,PF, KW, KVA, KVAR, System V, I

Transformer Overload Condition

Identify Load Profile- Load Percentage, Transformer Count

Concentration of Gas

Determine high level of selectgases, Dissolved Gas Analysis

Condition of Liquid

Oil Temperature, Oil Level Values and Alarm Set Point

Internal Short Circuit

Analyze electrical parameters to detect short circuit

Health of Bushing

Capacitance Current, Temperature, Leakage Current Values & Alarm


Leverage field-proven IPs to build an integrated remote transformer monitoring solution fitting your existing system and deployment need.

Real-time Monitoring

Integrated sensor to the cloud system to perform real-time processing of critical parameters for assessing the current health & predicting the future health of the transformer

Increase Availability

With continuous insight into critical operational and maintenance KPIs conduct proactive resolutions

Reduce Energy Losses

By identifying power leakage, power output, power fluctuation, and conducting bottleneck analysis

Efficient Demand Planning

With complete real-time access to all power availability,and utilization data across all locations & install base

Predictive Maintenance

Proven predictive maintenance models for transformer operations covering asset health index, failure & alarm prediction, early warning system & recommendations

Diagnostic & OEE

Intuitive dashboard to give holistic transformer operation health information, history and OEE reporting all in one place


Transformer Condition-Monitoring-Solutions

Ready to use field-proven Hardware and Software IPs to accelerate your remote transformer monitoring solution build, deploy, and integration needs; reducing your time to market, design cost, and execution risks.

Featured Blog: Remote Monitoring of Transformer – Everything You Need to Know

Non Intrusive Sensors

Industrial grade wired & wireless precise sensors customized to retrofit with field-deployed transformers

Device Management Platform

Ready-to-Use IoT Remote device management platform helping to Manage, Monitor & Control transformer assets

Data Acquisition System

Rugged IoT Gateway with expandable digital, analog IOs, with integrated data and connectivity stack

ML Models & KPI Dashboard

Mature Predictive Maintenance ML model and ready to you use OEE and operation KPIs dashboard


Manage your transformer online with the power of IoT
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Our Turnkey IoT and Product Engineering Service Offerings

Sensor Design

Temperature, Pressure, Vibration, Leak, Proximity, Power/Current, and other custom sensor design services for industrial assets

Data Acquisition System Design

Industry-wide used PLC, Digital/and analog sensor DAS design, IoT Hardware, Embedded Software, and connectivity design services

IoT Platform Engineering

AWS, Azure IoT Platform engineering services, Cloud Engineering Services, IoT Data Management Services

AI and Machine Learning

Big Data Management, ML modeling & customization services, AI application design, and integration services

Portal Design

Data Visualization & Dashboard Design, OT-IT integration services, mobile, and web application design