Remote Compressor Monitoring

KEMSYS offers an end-to-end secure and reliable remote compressor monitoring system, allowing end-users to monitor, manage, and analyze compressor data from any internet-enabled PC and Mobile.

Our remote compressor monitoring system is cost-effective, reliable, scalable, and easy to deploy within an industrial setup environment. It’s capable to support all the combinations of compressors with and without control systems (including PLC/SCADA/DCS) across key industry verticals including Chemical & Pharma, Food & Beverages, Oil & Gas, Metals & Mining, and Cement.

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Industrial Compressor-Remote Compressor Monitoring Services

INSIGHT INTO COMPRESSOR PERFORMANCE

Without optimal monitoring and the real-time analysis end-user can compromise overall compressor performance and lead to unplanned failure. Use our out of box extendable Digital Reliability and Performance Management Solution KPIs:

 

Excessive Compressor Pressure

Determine variations across suction, discharge, and high bank pressure on-demand

Real-Time Detection of Leak

Get real-time alert on gas leak at multiple levels and digitally track resolutions

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Compressor Usage Flowrate

Measure and monitor flowrate suction and discharge in real-time for healthy usage

Power Fluctuation – Voltage & Current

Identify current overload, power fluctuation which can cause heating &  failure

Variation & Anamoly (Temperature)

Instant temperature change monitoring of discharge gas and hydraulic oil for alert

Alert Management – Alarms

Real-time alerts covering 30+ critical alarms and their digital life cycle management

MAXIMIZE THE COMPRESSOR OUTPUT & STABILITY

Leverage field-proven IPs to build integrated remote compressor monitoring solutions fitting your existing system and deployment need.

Condition Monitoring

Integrated sensor to the cloud system to perform real-time processing of critical parameters for assessing the current health and predicting the future health of your compressors

Remote Diagnostic

With real-time monitoring of telemetry, event and alarm history, our remote diagnostic application can help keep your system running

Remote Configuration

Online utility to remotely update pump configuration and firmware minimizing manual reconfiguration effort

Alert & Notifications

Get all critical alarms/alerts and notification in real-time and take remote actions

Predictive Maintenance

Field-proven predictive maintenance models for compressor operations covering asset health index, failure & alarm prediction, early warning system & recommendations

Operation Visualization & OEE

Intuitive dashboard to give holistic compressor operation health information and OEE reporting all in one place


SYSTEM BUILDING BLOCKS

Industrial Centrifugal Compressor- Remote Asset Monitoring

Ready to use field-proven Hardware and Software IPs to accelerate your remote compressor monitoring solution build, deploy, and integration needs; reducing your time to market, design cost, and execution risks

Non Intrusive Sensors

Industrial grade wired & wireless precise sensors customized to retrofit with field-deployed compressors

Device Management Platform

Ready-to-Use IoT Remote device management platform helping to Manage, Monitor & Control industrial assets

Data Acquisition System

Rugged IoT Gateway with expandable digital, analog, PLC IOs and integrated software

ML Models & KPI Dashboard

Mature Predictive Maintenance ML model and ready to you use OEE and operation KPIs dashboard

Featured Blog: Remote Condition Monitoring for Compressors – Challenges and Opportunities

 

Our Turnkey IoT and Product Engineering Service Offerings

Sensor Design

Temperature, Pressure, Vibration, Leak, Proximity, Power/Current, and other custom sensor design services for industrial assets

Data Acquisition System Design

Industry-wide used PLC, Digital/and analog sensor DAS design, IoT Hardware, Embedded Software, and connectivity design services

IoT Platform Engineering

AWS, Azure IoT Platform engineering services, Cloud Engineering Services, IoT Data Management Services

AI and Machine Learning

Big Data Management, ML modeling & customization services, AI application design, and integration services

Portal Design

Data Visualization & Dashboard Design, OT-IT integration services, mobile, and web application design

Manage your compressor online with the power of IoT
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